Atlas Copco PF3009-G-HW Tightening Controller

Atlas Copco PF3009-G-HW torque controller with Graph HMI,Tensor S9 single nutrunner drive,modular fieldbus expansion,discontinued industrial assembly spare part.
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Products Description


Atlas Copco PF3009-G-HW Tightening Controller



Technical SpecificationsModel:PF3009-G-HW Brand:Atlas Copco Product Type:Tensor S9 Graph Tightening Controller Power Supply:90-120/180-240V AC,50/60Hz,350W Mounting:Cabinet rack mount Operating temperature:0℃ ~ +45℃ Storage temperature:-20℃ ~ +70℃ Relative humidity:5%~95%, non-condensing Weight:10.3kg Dimension:410mm310mm165mm

System compatibilityPF3009-G-HW belongs to Atlas Copco Tensor S9 series single-tool tightening controller. Compatible with Tensor S9 series electric nutrunner tools. It is G version equipped with Graph local HMI, with fieldbus expansion slot, supports optional Profibus DP, DeviceNet communication modules. It can communicate with PLC and MES system for fastening result upload, production traceability and remote parameter control.

FunctionPF3009-G-HW is compact torque-angle control unit for automated bolt assembly. It supports multi-step tightening sequences, real-time torque-angle curve monitoring and OK/NOK fastening judgement. Integrated Graph HMI supports standalone local program editing and parameter adjustment without external PC. It stores fastening history records and supports parameter backup, built-in emergency stop safety relay, widely used for automotive component and heavy machinery assembly stations.

InstallationCut off power before installation. Mount controller inside electrical cabinet. Connect AC power, tool motor cable and signal wiring. Install optional fieldbus module if required. Configure tightening programs via local Graph panel or ToolsTalk software. Complete tool calibration and test tightening before online operation.

InterfaceSingle tool drive port, 24V digital I/O terminals, fieldbus expansion slot, built-in Graph HMI operation panel, status LED indicators, E-stop safety relay terminal.

FeatureAtlas Copco Tensor S9 torque controller, local Graph HMI for on-site programming, modular fieldbus expansion design, real-time torque-angle monitoring, built-in E-stop safety relay, fastening data storage, IP20 cabinet protection. Discontinued legacy spare part, used for single station bolt tightening system maintenance and replacement.

DiagnosticController no power: check AC input, fuse and wiring. Tool no rotation: inspect tool cable, motor winding and tool enable signal. Tightening result deviation: verify tool calibration, tightening program and joint mechanical condition. Fieldbus communication abnormal: check installed bus module, bus cable, node address and PLC configuration. HMI display fault: check internal display connector and controller firmware.

Product BriefAtlas Copco PF3009-G-HW is Tensor S9 Graph torque tightening controller, widely used in automotive and machinery assembly production lines for single station bolt fastening, on-site program setup, supports optional fieldbus module for factory network communication.



Disclaimer:All parameters are for reference only and shall not be used as the basis for quotation. Goods are scarce, overseas delivery lead time is 3-7 working days. It is only used for equipment maintenance and renovation.



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