Atlas Copco TC-4000-S-ES Tightening Controller

Technical SpecificationsModel:TC-4000-S-ES Brand:Atlas Copco Product Type:PowerMACS 4000 Slave Tightening Controller Power Supply:380-480V AC 3-phase,50/60Hz,500W Mounting:Cabinet rack mount Operating temperature:0℃ ~ +50℃ Storage temperature:-20℃ ~ +70℃ Relative humidity:5%~95%, non-condensing Weight:8.69kg Dimension:395mm255mm425mm Protection:IP43

System compatibilityTC-4000-S-ES belongs to Atlas Copco PowerMACS 4000 series multi-spindle tightening controller, slave type unit, matched with PowerMACS4000 main controller. Compatible with QST multi-axis spindles for fixed fixture assembly stations. It is S slave version, equipped with built-in 6-port Ethernet switch, no native fieldbus card. This controller can upload tightening results, traceability data to PLC and MES system, suitable for multi-spindle synchronous tightening in automotive assembly lines as industrial spare part.

FunctionTC-4000-S-ES is slave torque controller for multi-spindle fixed assembly station. This Atlas Copco PowerMACS4000 controller supports synchronous multi-axis tightening sequences, real-time torque-angle curve monitoring and OK/NOK tightening judgement. It stores tightening history records and supports parameter backup, built-in emergency stop safety relay, widely used for multi-spindle bolt assembly at automotive and heavy machinery assembly stations, serving as reliable industrial spare part.

InstallationCut off power before installation. Mount the TC-4000-S-ES Atlas Copco controller inside electrical cabinet. Connect 3-phase AC power, spindle motor cable and network communication cable. Configure tightening programs via ToolsTalk PowerMACS software. Complete spindle calibration and test tightening before online operation of this PowerMACS4000 controller.

InterfaceMulti spindle drive port, digital I/O terminals, 6-port Ethernet switch, front operation panel, status LED indicators, E-stop safety relay terminal for TC-4000-S-ES Atlas Copco tightening controller.

FeatureAtlas Copco PowerMACS4000 slave controller, built-in 6-port Ethernet switch, real-time torque-angle monitoring, built-in E-stop safety relay, tightening data storage, IP43 cabinet protection. This discontinued legacy industrial spare part is used for multi-spindle bolt tightening system maintenance and replacement.

DiagnosticController no power: check 3-phase AC input, fuse and wiring for TC-4000-S-ES. Spindle no rotation: check spindle cable, motor winding and enable signal. Tightening result deviation: verify spindle calibration, tightening program and mechanical condition of this controller. Network communication abnormal: check Ethernet cable, IP address, master controller configuration and switch status of the Atlas Copco controller. Front panel display fault: check internal display connector and controller firmware.

Product BriefTC-4000-S-ES is Atlas Copco PowerMACS4000 series slave multi-spindle tightening controller. This controller widely used in automotive and machinery assembly production lines for multi-spindle synchronous tightening, built-in Ethernet switch for station network communication, popular industrial spare part for fixture assembly system.

Disclaimer:All parameters are for reference only and shall not be used as the basis for quotation. Goods are scarce, overseas delivery lead time is 3-7 working days. It is only used for equipment maintenance and renovation.