Atlas Copco PF3109-G-HW Tightening Controller

Technical SpecificationsModel:PF3109-G-HW Brand:Atlas Copco Product Type:Tensor 3-9 Graph Tightening Controller Power Supply:90-120/180-240V AC,50/60Hz,350W Mounting:Cabinet rack mount Operating temperature:0℃ ~ +45℃ Storage temperature:-20℃ ~ +70℃ Relative humidity:5%~95%, non-condensing Weight:10.3kg Dimension:410mm310mm165mm

System compatibilityPF3109-G-HW belongs to Atlas Copco Tensor 3-9 series single-tool tightening controller. Compatible with Tensor 3-9 series electric nutrunner tools. Equipped with Graph local HMI, without integrated fieldbus; fieldbus communication can be realized by installing optional communication module. It can connect with PLC and MES after adding bus card for fastening result upload and production traceability.

FunctionPF3109-G-HW is compact torque-angle control unit for automated bolt assembly. It supports multi-step tightening sequences, real-time torque-angle curve monitoring and OK/NOK fastening judgement. Integrated Graph HMI supports standalone local program editing and parameter adjustment without external PC. It stores fastening history records and supports parameter backup, built-in emergency stop safety relay. Profibus DP, DeviceNet or Interbus communication can be realized via optional communication module, widely used for automotive component and heavy machinery assembly stations.

InstallationCut off power before installation. Mount controller inside electrical cabinet. Connect AC power, tool motor cable and signal wiring. Install optional fieldbus module if required. Configure tightening programs via local Graph panel or ToolsTalk software. Complete tool calibration and test tightening before online operation.

InterfaceSingle tool drive port, 24V digital I/O terminals, expansion slot for optional fieldbus module, built-in Graph HMI operation panel, status LED indicators, E-stop safety relay terminal.

FeatureAtlas Copco Tensor3-9 torque controller, local Graph HMI for on-site programming, modular fieldbus expansion design, real-time torque-angle monitoring, built-in E-stop safety relay, fastening data storage, IP20 cabinet protection. Discontinued legacy spare part, used for single station bolt tightening system maintenance and replacement.

DiagnosticController no power: check AC input, fuse and wiring. Tool no rotation: inspect tool cable, motor winding and tool enable signal. Tightening result deviation: verify tool calibration, tightening program and joint mechanical condition. Fieldbus communication abnormal: check installed bus module, bus cable, node address and PLC configuration. HMI display fault: check internal display connector and controller firmware.

Product BriefAtlas Copco PF3109-G-HW is Tensor3-9 Graph torque tightening controller, widely used in automotive and machinery assembly production lines for single station bolt fastening and on-site program setup, supports optional fieldbus module for factory network communication.

Disclaimer:All parameters are for reference only and shall not be used as the basis for quotation. Goods are scarce, overseas delivery lead time is 3-7 working days. It is only used for equipment maintenance and renovation.