HEIDENHAIN CC422 Controller Unit

Technical Specifications

Model： CC422, ID.Nr. 359 651-01

Brand： HEIDENHAIN

Product Type: Rack-mounted digital controller computer for HEIDENHAIN modular servo drive system

Module Feature:

Function: HEIDENHAIN CC422 control unit. It is the core motion controller of HEIDENHAIN drive system, supports maximum 6 digital closed-loop control loops. Receives position command from CNC main computer MC420, processes encoder feedback signals, outputs PWM control signals to UM1xx series power modules. Supports 1Vpp sine/cosine and EnDat 2.1 encoder interfaces. Used for feed axis and spindle closed-loop control on heavy horizontal boring mills and large machining centers.

Max control loops: 6 Encoder Interface: 1 Vpp sine/cosine, EnDat2.1 Control output: PWM signal for modular power stage Onboard components: Motion control CPU, encoder signal interface circuit, PWM drive logic, fault monitoring circuit, metal rack housing, terminal connectors

LED indicators: POWER, RUN, COM, FAULT diagnostic lights

Hardware self-diagnosis: DC control power monitoring, encoder communication check, internal temperature detection, control loop status diagnosis

Programming software: HEIDENHAIN proprietary software for axis parameter setup, servo gain tuning and fault log reading

Electrical Parameters

Control supply voltage: 24VDC

Power consumption: Max 45W

Mechanical & Structure:

Mounting: Cabinet rack mount Weight: Approx 4.0 kg Protection class: IP20

Environmental:

Operating temperature: 0℃ ~ +55℃

Ambient humidity: 5~85% non-condensing

Certification: CE

Status: HEIDENHAIN legacy CNC controller unit

System compatibility

Compatibility description: CC422 belongs to HEIDENHAIN CC series control family. Works with MC420 main computer and UM122 / UM1xx servo power modules. Compatible with HEIDENHAIN linear and rotary encoders, suitable for Fives Giddings & Lewis PIC900 CNC heavy boring mill system.

Function

Function description: CC422 is motion control computer manufactured by HEIDENHAIN. It executes speed and current closed-loop calculation for feed axes. It communicates with CNC main computer, reads encoder position signals and generates PWM commands for power modules. Multiple protective functions will trigger alarm and stop axis movement when overheat, encoder loss or current overload occurs. It is legacy core motion control spare for heavy CNC boring mills.

Installation

Installation steps: Follow lockout/tagout safety procedure before installation. Cut off 24V control power and DC bus power. Install CC422 module into cabinet rack. Connect control power, communication cable to MC420, PWM control cable to UM power module and encoder feedback lines. Load axis parameters via HEIDENHAIN software. Restore power, verify LED indicators, run drive diagnostic and test axis jog movement.

Interface

Interface list: 24VDC control power terminal, MC420 communication connector, PWM control signal terminal, encoder signal interface,on-board POWER / RUN / COM / FAULT LED indicators for HEIDENHAIN CC422 359 651-01.

Diagnostic

Troubleshooting: Axis no movement: Check 24V control power, communication cable connection or parameter mismatch. FAULT LED lit: Encoder communication loss, over-temperature, overload or internal hardware failure. Axis tracking error: Improper servo gain, encoder signal distortion or mechanical friction abnormality.

Product Brief

Brief description: CC422 ID 359 651-01 is HEIDENHAIN legacy rack mount motion controller unit,provides up to 6 closed-loop control channels and PWM command output for UM1xx servo power modules on heavy CNC boring mills,CNC axis control computer spare.